samfurori

Murfin ramin BMC na'ura mai aiki da karfin ruwa Dannawa

Takaitaccen Bayani:

Injin injin ɗinmu na hydraulic ya dace da ƙera kayan haɗin gwiwa:
Abubuwan da aka haɗa da SMC (Takardar Molding Compound)
Abubuwan BMC (Girman Gina Jiki Mai Girma)
Abubuwan da ke cikin RTM (Transfer Molding)
Ana amfani da tsarin daban-daban, ya danganta da buƙatun kayan aiki da tsarin samarwa. Sakamakon: Ingancin sassa mafi kyau da kuma ingancin samarwa mafi girma - don ingantaccen tattalin arziki da kuma yawan aiki.


Cikakken Bayani game da Samfurin

Alamun Samfura

Kamfanin Hulɗa na ZHENGXI SMC BMC wanda kuma ake kira da injin haɗaɗɗen hydraulic, ana amfani da shi wajen yin matsi na kayan haɗaka kamar SMC, BMC, FRP, GRP da sauransu. Injinan mu na SMC Forming da injin haɗaɗɗen suna ba da damar samarwa mafi girma a masana'antar haɗaka, da kuma zaɓuɓɓukan gyara da haɓakawa. Muna samar da sabbin injinan haɗaɗɗen hydraulic na kwastam, kuma ZHENGXI yana ba da cikakken jerin zaɓuɓɓukan gyara da haɓakawa don injinan haɗaɗɗen matsi na duk samfura da samfura. Ana amfani da injinan haɗaɗɗen hydraulic ɗinmu don samar da nau'ikan motoci iri-iri, jiragen sama, masana'antu da sauransu.

Siffofin Inji

Ana amfani da shi ne musamman don ƙirƙirar robobi masu daidaita zafi (FRP) da samfuran thermoplastic. Ya dace da ƙirƙirar SMC, BMC, DMC, GMT da sauran manyan takardu da takardu.

An sanya tsarin na'urar sanyaya daki a saman tare da dandamalin gyarawa, mai kyau ga muhalli, ƙarancin hayaniya da sauƙin gyarawa.

Matsakaicin matsin lamba mai jinkiri da matakai da yawa, lokacin shaye-shaye mai ma'ana.

Tare da aikin babban matsin lamba mai jinkirin buɗewa, ya dace da manyan samfura.

Amsa mai sauri na tsarin, tsarin sarrafa lambobi.

Hoton A Shafin

mashin injin haɗaɗɗen ruwa (2)
mashin injin haɗaɗɗen ruwa (3)
mashin injin haɗaɗɗen ruwa (1)
mashin injin haɗaɗɗen ruwa (4)

Aikace-aikace

Wannan injin ya fi dacewa da ƙera kayan haɗin kai; kayan aikin suna da kyakkyawan juriyar tsarin da daidaito mai girma, tsawon rai mai yawa da kuma babban aminci. Tsarin ƙirƙirar hot press yana cika aiki sau 3 a rana.

mashinan haɗaɗɗen ruwa (6)
mashinan haɗaɗɗen ruwa (5)

Ka'idojin Masana'antu

JB/T3818-99Yanayin fasaha na injinan injina na hydraulic
GB/T 3766-2001Bukatun fasaha na gabaɗaya don tsarin hydraulic
GB5226.1-2002Tsaron injuna - Kayan aikin injiniya da na lantarki - Kashi na 1: Bukatun fasaha na gabaɗaya
GB17120-97Bukatun fasaha na amincin injinan latsawa
JB9967-99Iyakar hayaniyar injin na'ura mai aiki da karfin ruwa
JB/T8609-97Yanayin fasaha na walda na injinan latsawa

Zane na 3D

mashin injin haɗaɗɗen ruwa (7)

Nau'in firam na H

mashin injin haɗaɗɗen ruwa (8)

Nau'in ginshiƙi 4

Sigogin Inji

Item Naúrar YZ71-4000T YZ71-3000T YZ71-2500T YZ71-2000T YZ71-1500T YZ71-1000T
Matsi kN 40000 30000 25000 20000 15000 10000
Matsakaicin matsin lamba na ruwa Mpa 25 25 25 25 25 25
Hasken Rana Mm 3500 3200 3000 2800 2800 2600
bugun jini Mm 3000 2600 2400 2200 2200 2000
Girman teburin aiki Mm 4000 × 3000 3500 × 2800 3400*2800 3400*2600 3400*2600 3400*2600
Tsawo sama da ƙasa Mm 12500 11800 11000 9000 8000 7200
Zurfin harsashin ginin mm 2200 2000 1800 1600 1500 1400
Saurin ƙasa Mm/s 300 300 300 300 300 300
Gudun aiki Mm/s 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5
Saurin dawowa Mm/s 150 150 150 150 150 150
Jimlar Ƙarfi kW 175 130 120 100 90 60

Babban Jiki

Tsarin dukkan injin yana amfani da ƙirar inganta kwamfuta kuma yana yin nazari da ƙayyadadden abu. Ƙarfi da tauri na kayan aikin suna da kyau, kuma kamannin yana da kyau. Duk sassan da aka haɗa na jikin injin ana haɗa su da farantin ƙarfe mai inganci na Q345B, wanda aka haɗa da carbon dioxide don tabbatar da ingancin walda.

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Silinda

Sassan

Fcin abinci

Gangar Silinda

  1. An yi shi da ƙarfe mai ƙarfi 45#, yana kashewa da kuma rage zafi
  2. Niƙa mai kyau bayan mirgina

Piston Rod

  1. An yi shi da ƙarfe mai sanyi, yana kashewa da kuma rage zafi
  2. Ana birgima saman sannan a yi masa fenti mai kauri don tabbatar da taurin saman sama da HRC48~55
  3. Taurin kai 0.8

Hatimi

Dauki zoben hatimi mai inganci na alamar NOK ta Japan

Piston

An shiryar da shi ta hanyar jan ƙarfe, kyakkyawan juriya ga lalacewa, yana tabbatar da aiki na dogon lokaci na silinda

Ginshiƙi

mashin injin haɗaɗɗen ruwa (46)
mashin injin haɗaɗɗen ruwa (47)

Za a yi ginshiƙan jagora (ginshiƙai) dagaC45 ƙarfe mai zafi mai ƙirƙirakuma suna da kauri mai kauri na chrome mai tsawon 0.08mm. Kuma suna yin tauri da kuma maganin rage zafi. Hannun jagora yana amfani da hannun jagora na jan ƙarfe, wanda ya fi jure lalacewa kuma yana inganta kwanciyar hankali na injin.

Tsarin Sabis

1. Tsarin Servo

hoto37

2. Tsarin Servo

Suna

Model

Picture

Ariba

HMI

Siemens

 

 firam (52)

 

Ana gwada tsawon lokacin maɓallin sosai, kuma ba ya lalacewa ta hanyar danna sau miliyan 1.

Taimakon matsalar allo da injin, bayyana ayyukan allo, bayyana ƙararrawa na injin, da kuma taimaka wa masu amfani su ƙware wajen amfani da injin cikin sauri

 

Suna

Model

Picture

Ariba

Kamfanin PLC

Siemens

firam (52)

 

Ana sarrafa layin siyan mai mulki ta lantarki daban-daban, tare da ƙarfin hana tsangwama

Ikon dijital na servo drive da haɗin kai tare da drive

 

Direban Servo

 

 

YASKAWA

 

 

firam (52)

 

An inganta ƙarfin capacitor na gaba ɗaya, kuma ana amfani da capacitor mai faɗaɗɗen daidaitawar zafin jiki da tsawon rayuwar sabis, kuma rayuwar ka'idar ta ƙaru sau 4;

 

Amsar da ke kan 50Mpa ita ce 50ms, yawan matsin lamba shine 1.5kgf, lokacin rage matsin lamba shine 60ms, kuma canjin matsin lamba shine 0.5kgf.

 

Motar Servo

 

Jerin MATAKI

 

firam (52)

 

Ana gudanar da ƙirar kwaikwayo ta hanyar software na Ansoft, kuma aikin lantarki ya fi kyau; Ta amfani da babban aikin motsa jiki na NdFeB, asarar ƙarfe ƙarami ne, inganci ya fi girma, kuma zafi ya fi ƙanƙanta;

 

3. Fa'idodin Tsarin Servo

Ajiye makamashi

hoto42
hoto43

Idan aka kwatanta da tsarin famfon da aka saba amfani da shi a gargajiya, tsarin famfon mai na servo ya haɗu da halayen daidaita saurin gudu na motar servo da halayen matsin lamba na mai na hydraulic, wanda ke kawo babban damar adana makamashi, da makamashi.Rage farashin tanadi zai iya kaiwa har zuwa 30%-80%.

Inganci

hoto44
hoto45

Saurin amsawa yana da sauri kuma lokacin amsawa yana da gajeru kamar 20ms, wanda ke inganta saurin amsawar tsarin hydraulic.

Daidaito

Saurin amsawa da sauri yana tabbatar da daidaiton buɗewa da rufewa, daidaiton matsayi na iya kaiwa 0.1mm, kuma daidaiton matsayi na musamman na aiki na iya isa ga ...±0.01mm.

Tsarin PID mai inganci, mai amsawa mai girma yana tabbatar da daidaiton matsin lamba da canjin matsin lamba na ƙasa da±0.5 mashaya, inganta ingancin samfura.

Kare Muhalli

Hayaniya: Matsakaicin hayaniyar tsarin servo na hydraulic yana ƙasa da 15-20 dB fiye da na famfon da aka saba canzawa.

Zafin Jiki: Bayan an yi amfani da tsarin servo, zafin man hydraulic yana raguwa gaba ɗaya, wanda ke ƙara tsawon rayuwar hatimin hydraulic ko kuma rage ƙarfin mai sanyaya.

Na'urar Tsaro

firam-1

Tsaron Tsaron Wutar Lantarki na Hoto-Gaba da Baya

firam-2

Kulle Zane a TDC

firam-3

Tsayar Aiki da Hannu Biyu

firam-4

Da'irar Inshorar Tallafin Hydraulic

firam-5

Kariyar Kaya da Yawa: Bawul ɗin Tsaro

firam-6

Ƙararrawa Matakin Ruwa: Matsayin Mai

firam-7

Gargaɗi game da zafin mai

firam-8

Kowane ɓangaren lantarki yana da kariyar wuce gona da iri

firam-9

Tubalan tsaro

firam-10

Ana samar da goro na kulle don sassa masu motsi

Duk wani aiki na latsawa yana da aikin makulli na tsaro, misali, teburin aiki mai motsi ba zai yi aiki ba sai dai idan matashin kai ya koma matsayinsa na farko. Ba za a iya danna zamewa ba lokacin da teburin aiki mai motsi ke dannawa. Lokacin da aka yi aikin rikici, ƙararrawa tana bayyana akan allon taɓawa kuma tana nuna menene rikicin.

Tsarin Na'ura mai aiki da karfin ruwa

hoto56

1. An saita tankin mai sanyaya ta hanyar tilasta sanyaya tsarin (na'urar sanyaya ruwa ta masana'antu, sanyaya ta hanyar zagayawa da ruwa, zafin mai ≤55℃, tabbatar da cewa injin zai iya matsawa a hankali cikin awanni 24.)

2. Tsarin hydraulic ya rungumi tsarin sarrafa bawul ɗin harsashi mai haɗaka tare da saurin amsawa da sauri da kuma ingantaccen watsawa mai yawa.

3. Tankin mai yana da matatar iska don sadarwa da waje don tabbatar da cewa man hydraulic bai gurɓata ba.

4. Haɗin da ke tsakanin bawul ɗin cikawa da tankin mai yana amfani da haɗin gwiwa mai sassauƙa don hana girgizar ƙasa ta shiga tankin mai da kuma magance matsalar malalar mai gaba ɗaya.

hoto57

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