iimveliso

I-SMC Yokwenza iHydraulic Press

Inkcazo emfutshane:

Umatshini wethu wokushicilela we-hydraulic ufanelekile ekubumbeni izinto ezidityanisiweyo:
Izixhobo ze-SMC (iSheet Moulding Compound)
Izixhobo zeBMC (Bulk Moulding Compound)
Izixhobo ze-RTM (Resin Transfer Moulding)
Kusetyenziswa iinkqubo ezahlukeneyo, kuxhomekeke kwiimfuno zecandelo kunye nenkqubo yemveliso. Isiphumo: Umgangatho wecandelo ongcono kunye nokuthembeka okuphezulu kwemveliso - ukuze kubekho ukusebenza kakuhle kwezoqoqosho kunye nemveliso ephezulu.


Iinkcukacha zeMveliso

Iithegi zeMveliso

I-ZHENGXI SMC BMC Hydraulic Press ikwabizwa ngokuba yi-hydraulic composites molding press, isetyenziswa kwi-compress molding yezinto ezidityanisiweyo ezifana ne-SMC, BMC, FRP, GRP njalo njalo. Ii-SMC Forming press zethu kunye ne-press zibonelela ngezakhono zokuvelisa ezikumgangatho ophezulu kushishino lwe-composite, kunye neendlela zokulungisa nokuphucula. Sinikezela ngee-custom hydraulic molding press ezintsha, kwaye i-ZHENGXI aslo ibonelela ngoluhlu olupheleleyo lweenketho zokulungisa nokuphucula ii-compress ze-compress molding ezikhoyo zazo zonke iintlobo kunye neemodeli. Ii-hydraulic molding press zethu zisetyenziselwa ukuvelisa iintlobo ngeentlobo zeemoto ezintsha, i-aerospace, i-industrial njl.

Iimpawu zoomatshini

Isetyenziswa kakhulu ekwenzeni i-integral form of thermosetting (FRP) plastics and thermoplastic products. Ifanelekile ukwenza i-SMC, BMC, DMC, GMT kunye nezinye ii-bulks kunye nee-sheets.

Inkqubo ye-hydraulic ifakwe phezulu kunye neqonga lokulungisa, inobuhlobo nokusingqongileyo, ingxolo ephantsi kwaye kulula ukuyilungisa.

Ukwenza uxinzelelo olucothayo olunezigaba ezininzi, ixesha elifanelekileyo lokukhupha umoya eligciniweyo.

Ngenxa yomsebenzi wokubumba okuvula kancinci koxinzelelo oluphezulu, ofanelekileyo kwiimveliso eziphezulu.

Impendulo ekhawulezileyo yenkqubo, inkqubo yolawulo lwamanani.

Umfanekiso Okwindawo

umatshini wokushicilela we-hydraulic odityanisiweyo (2)
umatshini wokushicilela we-hydraulic odityanisiweyo (3)
umatshini wokushicilela we-hydraulic odityanisiweyo (1)
umatshini wokushicilela we-hydraulic odityanisiweyo (4)

Izicelo

Lo matshini ulungele kakhulu ukubumba izinto ezidityanisiweyo; izixhobo ziqinile kakuhle kwinkqubo kwaye zichanekile kakhulu, zihlala ixesha elide kwaye zithembekile kakhulu. Inkqubo yokwenza i-hot press ihlangabezana nemveliso ye-shifts ezi-3 ngemini.

umatshini wokushicilela we-hydraulic odityanisiweyo (6)
umatshini wokushicilela we-hydraulic odityanisiweyo (5)

Imigangatho yoMveliso

JB/T3818-99Iimeko zobugcisa zomatshini wokushicilela we-hydraulic
GB/T 3766-2001Iimfuno zobugcisa ngokubanzi kwiinkqubo ze-hydraulic
GB5226.1-2002Ukhuseleko loomatshini-Izixhobo zoomatshini nezombane-Icandelo 1: Iimfuno zobugcisa ngokubanzi
GB17120-97Iimfuno zobugcisa zokhuseleko loomatshini bokushicilela
JB9967-99Umda womsindo womatshini we-hydraulic
JB/T8609-97Iimeko zobugcisa zokuwelda koomatshini bepress

Umzobo we-3D

umatshini wokushicilela we-hydraulic odityanisiweyo (7)

Uhlobo lwefreyimu ye-H

umatshini wokushicilela we-hydraulic odityanisiweyo (8)

Uhlobo lweekholamu ezi-4

Iiparameter zoomatshini

Ii-tem Iyunithi YZ71-4000T YZ71-3000T YZ71-2500T YZ71-2000T YZ71-1500T YZ71-1000T
Uxinzelelo kN 40000 30000 25000 20000 15000 10000
Uxinzelelo oluphezulu lolwelo I-Mpa 25 25 25 25 25 25
Ukukhanya kwemini Mm 3500 3200 3000 2800 2800 2600
Istroke Mm 3000 2600 2400 2200 2200 2000
Ubungakanani betafile yokusebenza Mm 4000×3000 3500×2800 3400*2800 3400*2600 3400*2600 3400*2600
Ukuphakama ngaphezu komhlaba Mm 12500 11800 11000 9000 8000 7200
Ubunzulu besiseko mm 2200 2000 1800 1600 1500 1400
Isantya sokuhla Mm/s 300 300 300 300 300 300
Isantya sokusebenza Mm/s 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5
Isantya sokubuya Mm/s 150 150 150 150 150 150
Amandla ewonke kW 175 130 120 100 90 60

Umzimba Oyintloko

Uyilo lomatshini wonke lusebenzisa uyilo lokuphucula ikhompyutha kwaye luhlalutya ngezinto ezilinganiselweyo. Amandla nokuqina kwezixhobo kulungile, kwaye inkangeleko ilungile. Zonke iindawo zomzimba womatshini ezidityanisiweyo zidityaniswe ngepleyiti yentsimbi ye-Q345B ekumgangatho ophezulu, edityaniswe ngekhabhoni diokside ukuqinisekisa umgangatho wokudityaniselwa.

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Isilinda

Iinxalenye

Fukutya

Ibhareli yesilinda

  1. Yenziwe ngentsimbi eyenziwe ngomatshini engama-45#, isicima kwaye ifutha
  2. Ukugaywa kakuhle emva kokuqengqeleka

Intonga yePiston

  1. Yenziwe yintsimbi ephosiweyo ebandayo, ecimayo neyenza shushu
  2. Umphezulu uyaqengqeleka uze ufakwe i-chrome ukuqinisekisa ubulukhuni bomphezulu obungaphezulu kwe-HRC48~55
  3. Uburhabaxa 0.8

Izitywino

Sebenzisa iringi yokutywina yomgangatho we-NOK yaseJapan

Ipiston

Ikhokelwa yi-copper plating, ukumelana nokuguguleka okuhle, ukuqinisekisa ukusebenza kwexesha elide kwesilinda

Intsika

umatshini wokushicilela we-hydraulic odityanisiweyo (46)
umatshini wokushicilela we-hydraulic odityanisiweyo (47)

Iikholamu zesikhokelo (iinsika) ziya kwenziwaIntsimbi yokubumba eshushu ye-C45kwaye ibe nobukhulu be-chrome coating obuyi-0.08mm. Kwaye yenza unyango lokuqinisa nokulungisa. I-guide sleeve isebenzisa i-copper guide sleeve, ekwaziyo ukumelana nokuguguleka kwaye iphucula uzinzo lomatshini.

Inkqubo yeServo

1. Ukwakhiwa kweNkqubo yeServo

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2. Ukwakhiwa kweNkqubo yeServo

Igama

Mi-odel

Pumfanekiso

Aithuba

I-HMI

I-Siemens

 

 isakhelo (52)

 

Ubomi beqhosha buvavanywa ngokungqongqo, kwaye alonakaliswa ngokucinezela izihlandlo ezi-1 yezigidi.

Isikrini kunye neempazamo zomatshini ziyanceda, zichaze imisebenzi yesikrini, zichaze ii-alamu zomatshini, kwaye zincede abasebenzisi baqonde ngokukhawuleza indlela esetyenziswa ngayo umatshini

 

Igama

Mi-odel

Pumfanekiso

Aithuba

I-PLC

I-Siemens

isakhelo (52)

 

Umgca wokufumana irula ye-elektroniki ucutshungulwa ngokuzimeleyo, unamandla okulwa nokuphazamiseka

Ulawulo lwedijithali lwe-servo drive kunye nokuhlanganiswa kwayo ne-drive

 

Umqhubi weServo

 

 

YASKAWA

 

 

isakhelo (52)

 

I-capacitor ye-busbar iyonke iphuculwe ngokupheleleyo, kwaye kusetyenziswa i-capacitor enokuguquguquka kobushushu obubanzi kunye nobomi benkonzo ende, kwaye ubomi bethiyori buyanda ngokuphindwe ka-4;

 

Impendulo kwi-50Mpa yi-50ms, ukugqithisa koxinzelelo yi-1.5kgf, ixesha lokunciphisa uxinzelelo yi-60ms, kwaye ukuguquguquka koxinzelelo yi-0.5kgf.

 

Imoto yeServo

 

Uthotho lweSigaba

 

isakhelo (52)

 

Uyilo lokulinganisa lwenziwa yi-Ansoft software, kwaye ukusebenza kwe-electromagnetic kuphezulu; Ukusebenzisa i-NdFeB excitation esebenza kakhulu, ukulahleka kwesinyithi kuncinci, ukusebenza kakuhle kuphezulu, kwaye ubushushu buncinci;

 

3. Iingenelo zeNkqubo yeServo

Ukonga amandla

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umfanekiso43

Xa kuthelekiswa nenkqubo yempompo eguquguqukayo yendabuko, inkqubo yempompo yeoyile ye-servo idibanisa iimpawu zokulawula isantya esikhawulezayo semoto ye-servo kunye neempawu zoxinzelelo yeoyile ezilawulayo zempompo yeoyile ye-hydraulic, ezisa amandla amakhulu okonga amandla, kunye namandla.izinga lokonga lingafikelela kwi-30%-80%.

Isebenza kakuhle

umfanekiso44
umfanekiso45

Isantya sokuphendula siyakhawuleza kwaye ixesha lokuphendula lifutshane njenge-20ms, nto leyo ephucula isantya sokuphendula kwenkqubo ye-hydraulic.

Uchaneko

Isantya sokuphendula ngokukhawuleza siqinisekisa ukuchaneka kokuvula nokuvala, ukuchaneka kwendawo kunokufikelela kwi-0.1mm, kwaye ukuchaneka kwendawo ekhethekileyo yomsebenzi kunokufikelela± 0.01mm.

Imodyuli ye-algorithm ye-PID echanekileyo kakhulu nephendula kakhulu iqinisekisa uxinzelelo oluzinzileyo lwenkqubo kunye nokuguquguquka koxinzelelo okungaphantsi kwe±0.5 ibha, ukuphucula umgangatho wemveliso.

Ukhuseleko lokusingqongileyo

Ingxolo: Ingxolo ephakathi yenkqubo ye-hydraulic servo ingaphantsi nge-15-20 dB kuneyompompo yokuqala eguquguqukayo.

Ubushushu: Emva kokuba inkqubo ye-servo isetyenzisiwe, ubushushu beoyile ye-hydraulic buyancitshiswa iyonke, nto leyo ephucula ubomi be-hydraulic seal okanye inciphise amandla e-cooler.

Isixhobo soKhuseleko

isakhelo-1

Umlindi woKhuseleko loMbane oFotwayo ngaphambili nangasemva

isakhelo-2

Ukutshixa iislayidi kwi-TDC

isakhelo-3

Isitendi sokuSebenza ngezandla ezibini

isakhelo-4

Isekethe ye-inshurensi yeNkxaso yeHydraulic

isakhelo-5

Ukhuseleko Lomthwalo Ogqithisileyo: Ivalvu Yokhuseleko

ifreyimu-6

I-Alarm yeNqanaba loLwelo: Inqanaba leoyile

ifreyimu-7

Isilumkiso sobushushu beoyile

ifreyimu-8

Inxalenye nganye yombane inokhuseleko lokugqithisa

ifreyimu-9

Iibhloko zokhuseleko

isakhelo-10

Ii-lock nuts zibonelelwa kwiindawo ezishukumayo

Zonke izenzo zokucinezela zinomsebenzi wokhuseleko wokutshixa, umz. itafile yokusebenza eshukumayo ayizukusebenza ngaphandle kokuba umqamelo ubuyela kwindawo yokuqala. Islayidi ayinakucinezelwa xa itafile yokusebenza eshukumayo icinezelwa. Xa kusenzeka umsebenzi wokungqubana, i-alamu iyabonakala kwiscreen sokuchukumisa kwaye ibonise ukuba yintoni ingxabano.

Inkqubo yeHydraulic

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1. Itanki yeoyile isetiwe inkqubo yokucoca ukupholisa enyanzelekileyo (isixhobo sokupholisa amanzi sohlobo lwepleyiti yemizi-mveliso, ukupholisa ngamanzi ajikelezayo, ubushushu beoyile ≤55℃, qiniseka ukuba umatshini unokucinezela ngokuthe chu kwiiyure ezingama-24.)

2. Inkqubo ye-hydraulic isebenzisa inkqubo yolawulo lwevalvu yekhatriji edibeneyo enesantya sokuphendula esikhawulezayo kunye nokusebenza kakuhle kothumelo.

3. Itanki yeoyile ixhotyiswe ngesihluzo somoya ukuze inxibelelane nomphandle ukuqinisekisa ukuba ioyile ye-hydraulic ayingcoliswanga.

4. Unxibelelwano phakathi kwevalvu yokuzalisa kunye netanki yepetroli lusebenzisa ijoyinti eguquguqukayo ukuthintela ukungcangcazela ekudluliselweni kwitanki yepetroli kwaye kusombululwe ngokupheleleyo ingxaki yokuvuza kweoyile.

umfanekiso57

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