Industrial Fault Troubleshooting Guide

Advanced Diagnostics for [model] Performance & Reliability

Why Choose ZhengXi

Proven Expertise

10+ years in intelligent forming, hundreds of patents, ISO/CE certification, and China-leading core technologies.

Full-Chain Delivery

10+ years in intelligent forming, hundreds of patents, ISO/CE certification, and China-leading core technologies.

Clear Workflow

Show single machine → line → digital factory → service, marking subsidiaries and delivery scope for easy evaluation.

1. Critical Safety Protocols

Before attempting any troubleshooting, ensure the following safety measures are met:

  • Power Isolation: Always perform Lock-Out/Tag-Out (LOTO) procedures before opening control cabinets.
  • Pressure Release: Ensure hydraulic pressure is completely dissipated before loosening any hoses or valves.
  • PPE Requirements: Technicians must wear safety goggles, gloves, and protective footwear at all times.

2. Troubleshooting Symptom Table

Alarm No Alarm Message Handle
1000 Emergency stop activated Rotate emergency stop button clockwise to unlock.
1002 Thermal braking Turn NC/Main breaker OFF. Check thermal relays OLS1, OLS4.
1201 Insufficient cutting oil Refill oil or check for blockages in the lubrication line.
2030 Unable to lock door Check material status; verify limit switch alignment.

3. Step-by-Step Field Recovery

Preparation

Verify required tools: Digital multimeter, pressure gauge, and hydraulic system schematics.

Root Cause Analysis

Inspect for debris, sensor misalignment, or electrical continuity issues before replacing parts.

5. Preventive Maintenance (PM) Checklist

Monthly: Inspect hydraulic hose integrity and fitting tightness.

Quarterly: Replace filter elements and verify pump pressure performance.

Annually: Full system diagnostic, oil analysis, and electrical cabinet cleaning.

4. Contact Technical Support

Need further assistance? 

ZhengXi's dedicated after-sales team is ready to help with all fault issues related to our products.

Hotline: +86 028 67999198

Remote Support: Submit your error logs via our official portal.