Automatic SMC Production Line SMC machine sheet molding compound

1.The control system is controlled by PLC program, which can realize automatic loading.
2.The resin is first put in according to the formula amount set by the program, and is automatically stopped when the formula amount is reached, and then automatically stopped when the low shrinkage agent is put into the formula amount.


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Fully Automatic Resin Mixing Features

1. The control system is controlled by PLC program, which can realize automatic loading.

2. The resin is first put in according to the formula amount set by the program, and is automatically stopped when the formula amount is reached, and then automatically stopped when the low shrinkage agent is put into the formula amount.

3. A resin feed port, a low shrinkage agent feed port and a styrene feed port, a filler feed port are reserved on the Stirring Kettle.

4. The PLC can store multiple different SMC recipes, which can be used by number.

5. Stirring kettle is made of 201 stainless steel for durability.

6. The resin is transported using an imported gear pump or a screw pump with a flow rate of 4-6 cubic meters per hour.

7. Both the Stirring Kettle and the resin storage tank have temperature sensors for monitoring the temperature of the resin paste.

8. The calcium carbonate feed is a vacuum suction conveying method, and the charging time of each calcium carbonate is about 10 minutes.

Fully Automatic Production Line Mixing System Features

1. Composed of three sets of high viscosity gear pumps, mixers and electronic control systems

2. The A, B, and C pumps are driven by servo motors. In the production state, the B and C pumps track the A pump to form a closed-loop control, and are equipped with a mass flow meter with a precision of three thousandths.

3. B, C pump comes with a discharge barrel, the capacity is 100 liters and 50 liters

4. The B and C pumps are all transported by the US Weiken gear metering pump. The A pump uses a Wicken gear pump or an imported screw pump. The A, B, and C pumps are equipped with flowmeters for monitoring the flow rate of the resin paste magnesia paste and the color paste. When any of the components A, B, and C are interrupted, the online system automatically stops.

Parameters

Name

Unit

Value

Remark

Name of machine

SMC Production Line

Model

SMC-1200

Plastic film width

mm

1300

Film Max. diameter

mm

400

SMC Sheet width

mm

Max. 1200

Productivity

m/h

3-700

Adjustable

Resin paste viscosity

Mpas

10000-35000

According to the formula

Fiber content 10%-40%

According to user needs

Blade gap

mm

0.03

Fiberglass model

tex

2400-4800

Number of glass fibers

1/set

32-42

2 sets

Fiberglass length

mm

12.5-25-37.5-50

Set by blade

Slicer

Set

2

Fiber dispersion uniform device

Set

2

Exhaust device

Set

5

Dipping zone speed

m/min

3-20

Adjustable

Dipping zone mesh belt width

mm

1250

Dipping zone length

mm

5140

Main motor power

KW

4.5

Servo motor

Cutting motor

KW

2.2*2

Servo motor

Winding motor

KW

2.2

Servo motor

Dimensions

mm

13500 x2400 x2800

Color & MgO Loading method

Manual

Machine Picture

SMC-1200 Sheet Machine

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2000L Stirring kettle (2 sets of 22KW motors and 2 sets of reducers)

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22KW High Speed Disperser & 150L Mixing Drum(stainless steel)

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Automatic Accessories

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Stirring kettle

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Stirring kettle

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High speed disperser

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High precision flow meter

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High precision flow meter

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Flow control


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