imikhiqizo

Umshini Wokwenza Isembozo se-BMC SMC

Incazelo emfushane:

Umshini wethu wokucindezela we-hydraulic ulungele ukubumba izinto eziyinhlanganisela:
Izingxenye ze-SMC (Sheet Molding Compound).
Izingxenye ze-BMC (Inhlanganisela Yokubumba Ngobuningi).
Izingxenye ze-RTM (Resin Transfer Molding) izingxenye
Kusetshenziswa amasistimu ahlukene, kuye ngezidingo zengxenye kanye nenqubo yokukhiqiza.Umphumela: Ikhwalithi yezingxenye ezihamba phambili nokuthembeka okuphezulu kokukhiqiza - ekusebenzeni kahle komnotho kanye nokukhiqiza okuphezulu.


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  • Imininingwane Yomkhiqizo

    Omaka bomkhiqizo

    I-ZHENGXI SMC BMC Hydraulic Press ebizwa nangokuthi i-hydraulic composites molding press, isetshenziswa ekubunjweni kokucindezelwa kwezinto ezihlanganisiwe ezifana ne-SMC, BMC, FRP, GRP njalonjalo.Imishini yethu yokunyathelisa ye-SMC Forming kanye nabezindaba kunikeza imboni eyinhlanganisela amakhono aphezulu okukhiqiza, kanye nokulungisa nokuthuthukisa izinketho.Sihlinzeka ngemishini emisha yokubumba ye-hydraulic, futhi i-ZHENGXI aslo ihlinzeka ngohlu olubanzi lwezinketho zokulungisa nokuthuthukisa umshini wokunyathelisa okhona wokubumba wazo zonke izinhlobo namamodeli.Imishini yethu yokubumba ye-hydraulic isetshenziselwa ukukhiqiza izinhlobonhlobo eziningi zezimoto ezintsha, i-aerospace, izimboni njll.

    Izici Zomshini

    Isetshenziselwa ikakhulukazi ukwakhiwa kwe-thermosetting (FRP) amapulasitiki kanye nemikhiqizo ye-thermoplastic.Ifanele ukwakhiwa kwe-SMC, BMC, DMC, GMT kanye nezinye izinqwaba namashidi.

    Isistimu yeHydraulic ifakwe phezulu nenkundla yokulungisa, ayihambisani nemvelo, umsindo ophansi kanye nokugcinwa kalula.

    Ukwakheka komfutho wesivinini esinesivinini esinezigaba eziningi, isikhathi esilinganiselwe esibekiwe sokukhipha umoya.

    Ngomsebenzi wesikhunta esinengcindezi ephezulu yokuvula kancane, elungele imikhiqizo ephezulu.

    Impendulo esheshayo yohlelo, uhlelo lokulawula izinombolo.

    Esithombeni Sesayithi

    inhlanganisela ye-hydraulic press (2)
    inhlanganisela ye-hydraulic press (3)
    inhlanganisela ye-hydraulic press (1)
    inhlanganisela ye-hydraulic press (4)

    Izinhlelo zokusebenza

    Lo mshini ulungele kakhulu ukubumba izinto eziyinhlanganisela;imishini inokuqina okuhle kwesistimu nokunemba okuphezulu, impilo ephezulu nokuthembeka okuphezulu.Inqubo yokwakhiwa komshini oshisayo ihlangabezana namashifu ama-3/ukukhiqizwa kosuku.

    inhlanganisela ye-hydraulic press (6)
    inhlanganisela ye-hydraulic press (5)

    Amazinga Okukhiqiza

    I-JB/T3818-99Izimo zobuchwepheshe ze-hydraulic press
    I-GB/T 3766-2001Izidingo ezijwayelekile zobuchwepheshe zamasistimu asebenza ngamanzi
    I-GB5226.1-2002Ukuphepha kwemishini-Imishini kagesi nekagesi-Ingxenye 1: Izidingo ezijwayelekile zobuchwepheshe
    I-GB17120-97Cindezela izidingo zobuchwepheshe zokuphepha kwemishini
    JB9967-99Umkhawulo womsindo womshini we-Hydraulic
    JB/T8609-97Cindezela izimo zobuchwepheshe zokushisela imishini

    3D Umdwebo

    inhlanganisela ye-hydraulic press (7)

    H uhlobo lohlaka

    inhlanganisela ye-hydraulic press (8)

    4 uhlobo lwekholomu

    Amapharamitha womshini

    Iithem Iyunithi I-YZ71-4000T I-YZ71-3000T I-YZ71-2500T I-YZ71-2000T I-YZ71-1500T I-YZ71-1000T
    Ingcindezi kN 40000 30000 25000 20000 15000 10000
    Ubukhulu.umfutho we-liquid Mpa 25 25 25 25 25 25
    Ukukhanya kwasemini Mm 3500 3200 3000 2800 2800 2600
    Isifo sohlangothi Mm 3000 2600 2400 2200 2200 2000
    Usayizi wethebula elisebenzayo Mm 4000×3000 3500×2800 3400*2800 3400*2600 3400*2600 3400*2600
    Ukuphakama ngaphezu komhlabathi Mm 12500 11800 11000 9000 8000 7200
    Ukujula kwesisekelo mm 2200 2000 1800 1600 1500 1400
    Isivinini esiphansi Mm/s 300 300 300 300 300 300
    Isivinini sokusebenza Mm/s 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5
    Isivinini sokubuya Mm/s 150 150 150 150 150 150
    Amandla Aphelele kW 175 130 120 100 90 60

    Umzimba Oyinhloko

    Idizayini yawo wonke umshini isebenzisa idizayini yokwenza kahle ikhompuyutha futhi ihlaziye ngento enomkhawulo.Amandla nokuqina kwemishini kuhle, futhi ukubukeka kuhle.Zonke izingxenye ezishiselwe zomzimba womshini zishiselwe ipuleti lensimbi lekhwalithi ephezulu Q345B, elishiselwe nge-carbon dioxide ukuqinisekisa ikhwalithi yokushisela.

    Isithombe36

    Isilinda

    Izingxenye

    Fidla

    I-Cylinder Barel

    1. Kwenziwe ngensimbi engu-45#, ecishayo futhi efudumalayo
    2. Ukugaya kahle ngemuva kokugoqa

    I-Piston Rod

    1. Kwenziwe nge-Chilled cast iron, ecishayo futhi efudumalayo
    2. Ingaphezulu liyagoqwa bese lifakwa nge-chrome ukuze kuqinisekiswe ukuqina kwendawo ngaphezu kwe-HRC48~55
    3. Ukuqina 0.8

    Izimpawu

    Yamukela indandatho yokuvala yekhwalithi yomkhiqizo yaseJapan ye-NOK

    I-Piston

    Kuqondiswa ukufakwa kwethusi, ukumelana okuhle kokugqoka, ukuqinisekisa ukusebenza kwesikhathi eside kwesilinda

    Insika

    i-composite hydraulic press (46)
    i-composite hydraulic press (47)

    Amakholomu (izinsika) azokwenziwa ngazoI-C45 insimbi yokubumba eshisayofuthi ube nogqinsi lwe-chrome eqinile engu-0.08mm.Futhi wenze ukuqina kanye nokwelashwa kokushisa.Umkhono womhlahlandlela usebenzisa umkhono womhlahlandlela wethusi, ongagugi kakhulu futhi othuthukisa ukuzinza komshini

    Isistimu ye-Servo

    1.Servo System Ukubunjwa

    Isithombe37

    2.Servo System Ukubunjwa

    Igama

    Mi-odel

    Pisithombe

    Ainzuzo

    HMI

    Siemens

     

     uhlaka (52)

     

    Impilo yenkinobho ihlolwe ngokuqinile, futhi ayonakaliswa ngokucindezela izikhathi eziyizigidi ezingu-1.

    Usizo lwephutha lesikrini nomshini, chaza imisebenzi yesikrini, chaza ama-alamu omshini, futhi usize abasebenzisi ngokushesha bokusetshenziswa komshini

     

    Igama

    Mi-odel

    Pisithombe

    Ainzuzo

    I-PLC

    Siemens

    uhlaka (52)

     

    Ulayini wokuthola werula we-elekthronikhi ucutshungulwa ngokuzimela, unekhono eliqinile lokulwa nokuphazamiseka

    Ukulawulwa kwedijithali kwedrayivu ye-servo nokuhlanganiswa nedrayivu

     

    I-Servo Driver

     

     

    YASKAWA

     

     

    uhlaka (52)

     

    I-capacitor ye-busbar iyonke ithuthukisiwe ngokugcwele, futhi i-capacitor enokuguquguquka okubanzi kwezinga lokushisa nempilo ende yesevisi isetshenziswa, futhi impilo yethiyori ikhuphuka izikhathi ezingu-4;

     

    Impendulo ku-50Mpa ingu-50ms, i-pressure overshoot ngu-1.5kgf, isikhathi sokukhulula ingcindezi ngu-60ms, nokuguquguquka kwengcindezi ngu-0.5kgf.

     

    I-Servo Motor

     

    PHASE Uchungechunge

     

    uhlaka (52)

     

    Umklamo wokulingisa wenziwa isofthiwe ye-Ansoft, futhi ukusebenza kukazibuthe kagesi kuphakeme;Usebenzisa isasasa le-NdFeB elisebenza kahle, ukulahlekelwa kwensimbi kuncane, ukusebenza kahle kuphezulu, futhi ukushisa kuncane;

     

    3.Izinzuzo Zesistimu ye-Servo

    Ukonga amandla

    Isithombe42
    Isithombe43

    Uma kuqhathaniswa nesistimu yephampu eguquguqukayo yendabuko, uhlelo lwepompo likawoyela we-servo luhlanganisa izici zokulawula isivinini esisheshayo ezingenasinyathelo se-servo motor kanye nezici ezizilawulayo zokucindezela kawoyela wephampu kawoyela we-hydraulic, eletha amandla amakhulu okonga amandla, namandla.izinga lokonga lingafinyelela ku-30% -80%.

    Isebenza kahle

    Isithombe44
    Isithombe45

    Isivinini sokuphendula siyashesha futhi isikhathi sokuphendula sifushane njenge-20ms, okuthuthukisa isivinini sokuphendula sesistimu ye-hydraulic.

    Ukunemba

    Ijubane lokuphendula elisheshayo liqinisekisa ukunemba kokuvula nokuvala, ukunemba kwesikhundla kungafinyelela ku-0.1mm, futhi ukunemba kokumisa okukhethekile kungafinyelela±0.01mm.

    Imojula ye-algorithm ye-PID enembayo ephezulu, enempendulo ephezulu iqinisekisa ingcindezi yesistimu ezinzile kanye nokuguquguquka kwengcindezi okungaphansi±0.5 ibha, ukuthuthukisa ikhwalithi yomkhiqizo.

    Ukuvikelwa kwemvelo

    Umsindo: Umsindo omaphakathi wesistimu ye-hydraulic servo ungaphansi ngo-15-20 dB kunalowo wephampu eguquguqukayo yasekuqaleni.

    Izinga lokushisa: Ngemva kokusetshenziswa kwesistimu ye-servo, izinga lokushisa likawoyela we-hydraulic liyancishiswa jikelele, okuthuthukisa impilo ye-hydraulic seal noma kunciphisa amandla okupholisa.

    Idivayisi yokuphepha

    uhlaka-1

    I-Photo-Electrical Safety Guard Front nangemuva

    uhlaka-2

    Ukukhiya isilayidi ku-TDC

    uhlaka-3

    I-Two Hand Operation Stand

    uhlaka-4

    Hydraulic Support Insurance Circuit

    uhlaka-5

    Ukuvikela Ukulayisha Okungaphezulu: Ivaluzi Yokuphepha

    uhlaka-6

    I-alamu Yezinga Loketshezi: Izinga likawoyela

    uhlaka-7

    Isexwayiso sokushisa kwamafutha

    uhlaka-8

    Ingxenye ngayinye kagesi inokuvikelwa kokugcwala ngokweqile

    uhlaka-9

    Amabhulokhi okuphepha

    uhlaka-10

    Amantongomane okukhiya ahlinzekelwe izingxenye ezihambayo

    Zonke izenzo zokucindezela zinomsebenzi we-interlock wokuphepha, isb. ithebula lokusebenzela eligudlukayo ngeke lisebenze ngaphandle uma umcamelo ubuyela endaweni yokuqala.Isilayidi asikwazi ukucindezela uma ithebula lokusebenza eligudlukayo licindezela.Uma ukusebenza kokungqubuzana kwenzeka, i-alamu iyavela kusikrini esithintwayo futhi ibonise ukuthi yini ukungqubuzana.

    IHydraulic System

    Isithombe 56

    I-1.Ithangi likawoyela limiselwe uhlelo lokupholisa oluphoqelekile (idivayisi yokupholisa amanzi yohlobo lwezimboni, ukupholisa ngamanzi ajikelezayo, izinga lokushisa likawoyela≤55℃, qiniseka ukuthi umshini ungacindezela kancane emahoreni angama-24.)

    I-2.Isistimu ye-hydraulic yamukela uhlelo oludidiyelwe lokulawula i-cartridge valve ngesivinini sokuphendula ngokushesha kanye nokusebenza kahle kokudlulisa.

    3.I-tank yamafutha ifakwe isihlungi somoya ukuze uxhumane nangaphandle ukuze kuqinisekiswe ukuthi uwoyela we-hydraulic awungcolisiwe.

    I-4.Ukuxhumana phakathi kwe-valve yokugcwalisa kanye ne-fuel tank isebenzisa ukuhlanganiswa okuguquguqukayo ukuvimbela ukudlidliza ukuthi kungadluliswa ku-tank fuel futhi ukuxazulula ngokuphelele inkinga yokuvuza kwamafutha.

    Isithombe 57

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