Masana'antar injinan ...

Zane mai zurfi na ƙarfe na H firam na na'ura mai aiki da ruwa

Zane mai zurfi na ƙarfe na H firam ɗin injin hydraulic Image

Takaitaccen Bayani:

Injin matse zane mai zurfi na firam ɗin H ya dace da tsarin sassan ƙarfe kamar shimfiɗawa, lanƙwasawa, ɗaurewa, ƙirƙirawa, ɓoyewa, hudawa, gyarawa, da sauransu, kuma galibi ana amfani da shi don shimfiɗawa da ƙirƙirar ƙarfe cikin sauri.
An tsara injin ɗin latsawa a matsayin H-frame da aka haɗa wanda ke da mafi kyawun juriyar tsarin, babban daidaito, tsawon rai da aminci mai yawa, kuma ana amfani da shi don matse sassan ƙarfe na takarda kuma yana iya biyan buƙatar samarwa a sau 3 a rana.

Maƙallin Zane Mai Zurfi na Karfe:Zane mai zurfi na ƙarfe

Aika mana imel Sauke shi azaman PDF

Cikakken Bayani game da Samfurin

Alamun Samfura

Injin matsewa mai zurfi na zane-zanen H ya dace da tsarin sassan ƙarfe kamar shimfiɗawa, lanƙwasawa, ɗaurewa, ƙirƙirawa, ɓoyewa, naushi, gyarawa, da sauransu, kuma galibi ana amfani da shi don shimfiɗawa da ƙirƙirar ƙarfe cikin sauri.

An tsara injin ɗin latsawa a matsayin H-frame da aka haɗa wanda ke da mafi kyawun juriyar tsarin, babban daidaito, tsawon rai da aminci mai yawa, kuma ana amfani da shi don matse sassan ƙarfe na takarda kuma yana iya biyan buƙatar samarwa a sau 3 a rana.

Tsarin da Tsarin

Sigogin Inji

Suna		Naúrar	darajar	darajar	darajar	darajar
Samfuri			Yz27-1250T	Yz27-1000T	Yz27-800T	Yz27-200T
Babban matsin lamba na silinda		KN	12500	1000	8000	2000
Ƙarfin matashin ƙafa na Die		KN	4000	3000	2500	500
Matsakaicin matsin lamba na ruwa		MPa	25	25	25	25
Hasken Rana		mm	2200	2100	2100	1250
Babban Silinda Stroke		mm	1200	1200	1200	800
Mutuwar Kushin Ƙashi		mm	350	350	350	250
Girman teburin aiki	LR	mm	3500	3500	3500	2300
Girman teburin aiki	FB	mm	2250	2250	2250	1300
Girman matashin kai na mutu	LR	mm	2620	2620	2620	1720
Girman matashin kai na mutu	FB	mm	1720	1720	1720	1070
Saurin zamiya	Ƙasa	mm/s	500	500	500	200
	Dawowa	mm/s	300	300	300	150
	Aiki	mm/s	10-35	10-35	10-35	10-20
Saurin fitarwa	Korarwa	mm/s	55	55	55	50
Saurin fitarwa	Dawowa	mm/s	80	80	80	60
Nisa ta motsi a teburin aiki		mm	2250	2250	2250	1300
Nauyin aikin tebur		T	40	40	40	20
Motar hidima		Kw	140	110	80+18	22
Nauyin injin		T	130	110	90	20

Cikakkun bayanai game da matashin ƙafa

Ginshiƙi

Za a yi ginshiƙan jagora (ginshiƙai) dagaC45 ƙarfe mai zafi mai ƙirƙirakuma suna da kauri mai kauri na chrome mai tsawon 0.08mm. Kuma suna yin tauri da kuma maganin rage zafi. Hannun jagora yana amfani da hannun jagora na jan ƙarfe, wanda ya fi jure lalacewa kuma yana inganta kwanciyar hankali na injin.

Faranti

Ana haɗa farantin wannan injin ta hanyar waldaQ345Bfarantin ƙarfe mai kauri120mmAna yi wa dukkan injin magani da zafi don rage matsin lamba na walda da kuma inganta daidaiton injin. Ana sarrafa saman farantin ta hanyar babban niƙa, kuma faɗin zai iya kaiwa ga0.003mm.

Makamancin Aiki

Aikace-aikace

Babban Jiki

Tsarin dukkan na'urar yana amfani da ƙirar inganta kwamfuta kuma yana yin nazari da ƙayyadadden abu. Ƙarfi da tauri na kayan aikin suna da kyau, kuma kamannin yana da kyau.

Silinda

Sassan	Fcin abinci
Gangar Silinda	An yi shi da ƙarfe mai ƙarfi 45#, yana kashewa da kuma rage zafi Niƙa mai kyau bayan mirgina
Piston Rod	An yi shi da ƙarfe mai ƙarfi 45#, yana kashewa da kuma rage zafi Ana birgima saman sannan a yi masa fenti mai kauri don tabbatar da taurin saman sama da HRC48~55 Taurin kai≤ 0.8
Hatimi	Dauki zoben hatimi mai inganci na alamar NOK ta Japan
Piston	An shiryar da shi ta hanyar jan ƙarfe, kyakkyawan juriya ga lalacewa, yana tabbatar da aiki na dogon lokaci na silinda

Tsarin Sabis

1. Tsarin Servo

2. Tsarin Servo

Suna	Model	Picture	Ariba
HMI	Siemens		Ana gwada tsawon lokacin maɓallin sosai, kuma ba ya lalacewa ta hanyar danna sau miliyan 1. Taimakon matsalar allo da injin, bayyana ayyukan allo, bayyana ƙararrawa na injin, da kuma taimaka wa masu amfani su ƙware wajen amfani da injin cikin sauri
Suna	Model	Picture	Ariba
Kamfanin PLC	Siemens		Ana sarrafa layin siyan mai mulki ta lantarki daban-daban, tare da ƙarfin hana tsangwama Ikon dijital na servo drive da haɗin kai tare da drive
Direban Servo	YASKAWA		An inganta ƙarfin capacitor na gaba ɗaya, kuma ana amfani da capacitor mai faɗaɗɗen daidaitawar zafin jiki da tsawon rayuwar sabis, kuma rayuwar ka'idar ta ƙaru sau 4; Amsar da ke kan 50Mpa ita ce 50ms, yawan matsin lamba shine 1.5kgf, lokacin rage matsin lamba shine 60ms, kuma canjin matsin lamba shine 0.5kgf.
Motar Servo	Jerin MATAKI		Ana gudanar da ƙirar kwaikwayo ta hanyar software na Ansoft, kuma aikin lantarki ya fi kyau; Ta amfani da babban aikin motsa jiki na NdFeB, asarar ƙarfe ƙarami ne, inganci ya fi girma, kuma zafi ya fi ƙanƙanta;

3. Fa'idodin Tsarin Servo

Ajiye makamashi

Idan aka kwatanta da tsarin famfon da aka saba amfani da shi a gargajiya, tsarin famfon mai na servo ya haɗu da halayen daidaita saurin gudu na motar servo da halayen matsin lamba na mai na hydraulic, wanda ke kawo babban damar adana makamashi, da makamashi.Rage farashin tanadi zai iya kaiwa har zuwa 30%-80%.

Inganci

Saurin amsawa yana da sauri kuma lokacin amsawa yana da gajeru kamar 20ms, wanda ke inganta saurin amsawar tsarin hydraulic.

Daidaito

Saurin amsawa da sauri yana tabbatar da daidaiton buɗewa da rufewa, daidaiton matsayi na iya kaiwa 0.1mm, kuma daidaiton matsayi na musamman na aiki na iya isa ga ...±0.01mm.

Tsarin PID mai inganci, mai amsawa mai girma yana tabbatar da daidaiton matsin lamba da canjin matsin lamba na ƙasa da±0.5 mashaya, inganta ingancin samfura.

Kare Muhalli

Hayaniya: Matsakaicin hayaniyar tsarin servo na hydraulic yana ƙasa da 15-20 dB fiye da na famfon da aka saba canzawa.

Zafin Jiki: Bayan an yi amfani da tsarin servo, zafin man hydraulic yana raguwa gaba ɗaya, wanda ke ƙara tsawon rayuwar hatimin hydraulic ko kuma rage ƙarfin mai sanyaya.

Na'urar Tsaro

Tsaron Tsaron Wutar Lantarki na Hoto-Gaba da Baya

Kulle Zane a TDC

Tsayar Aiki da Hannu Biyu

Da'irar Inshorar Tallafin Hydraulic

Kariyar Kaya da Yawa: Bawul ɗin Tsaro

Ƙararrawa Matakin Ruwa: Matsayin Mai

Gargaɗi game da zafin mai

Kowane ɓangaren lantarki yana da kariyar wuce gona da iri

Tubalan tsaro

Ana samar da goro na kulle don sassa masu motsi

Duk wani aiki na latsawa yana da aikin makulli na tsaro, misali, teburin aiki mai motsi ba zai yi aiki ba sai dai idan matashin kai ya koma matsayinsa na farko. Ba za a iya danna zamewa ba lokacin da teburin aiki mai motsi ke dannawa. Lokacin da aka yi aikin rikici, ƙararrawa tana bayyana akan allon taɓawa kuma tana nuna menene rikicin.

Tsarin Na'ura mai aiki da karfin ruwa

Fasali

1. An saita tankin mai sanyaya ta hanyar tilasta sanyaya tsarin (na'urar sanyaya ruwa ta masana'antu, sanyaya ta hanyar zagayawa da ruwa, zafin mai ≤55℃, tabbatar da cewa injin zai iya matsawa a hankali cikin awanni 24.)

2. Tsarin hydraulic ya rungumi tsarin sarrafa bawul ɗin harsashi mai haɗaka tare da saurin amsawa da sauri da kuma ingantaccen watsawa mai yawa.

3. Tankin mai yana da matatar iska don sadarwa da waje don tabbatar da cewa man hydraulic bai gurɓata ba.

4. Haɗin da ke tsakanin bawul ɗin cikawa da tankin mai yana amfani da haɗin gwiwa mai sassauƙa don hana girgizar ƙasa ta shiga tankin mai da kuma magance matsalar malalar mai gaba ɗaya.