Iindlela zoPhuhliso kunye neTekhnoloji ePhambili ye-Intelligent Hydraulic Presses

Oomatshini bokushicilela be-hydraulic obukrelekrele sisixhobo sokwenza isiphelo esiphezulu, ikakhulu sijolise kuyilo, ukuvelisa, kunye nenkqubo yokusebenzisa.oomatshini boxinzelelo behydraulic.Isebenzisa ubuchwephesha obukrelekrele obuphambili obunjengokuqonda kolwazi, ukwenza izigqibo kunye nokugweba, kunye nokubulawa ngokukhuselekileyo ukwenza inkqubo yomatshini woluntu eyenziwe ziingcali zabantu kunye noomatshini abakrelekrele.Ukuqonda owona mbutho ulungileyo kunye nolwabiwo olulolona lufanelekileyo lwezibonelelo ezifana neemveliso, izixhobo, okusingqongileyo kunye nabasebenzi, kunye nokwandisa, ukwandisa kunye nokuthatha indawo yomsebenzi womzimba kunye nengqondo yomntu kwinkqubo yokuvelisa i-hydroforming.Eli nqaku liza kwazisa iintsingiselo zophuhliso kunye netekhnoloji ephambili yoshicilelo olukrelekrele lwe-hydraulic.

Uphuhliso lweTrendi ye-Intelligent Hydraulic Presses

1. Ukrelekrele.Ijika lesilayidi esishukumayo sinokulungiswa kwi-intanethi ngokweenkqubo ezahlukeneyo zokuvelisa kunye neemfuno zokubumba (ezifana nokungenanto, umzobo, i-sheet extrusion, i-progressive die stamping, njl.).Ii-curves zeempawu ezikhethekileyo zokusebenza zinokuyilwa ukwenza umsebenzi onzima kunye nokuchaneka okuphezulu.Phumelela "intshukumo yasimahla" yesilayidi.
2. Ukusebenza okuphezulu.Inani lemivimbo yesilayidi inokusetwa phakathi koluhlu olubanzi.Isantya sesilayidi kunye nokubetha kulula ukuhlengahlengisa.Ngoncedo lwetekhnoloji yezikhululo ezininzi kunye nobuchwepheshe bokutya okuzenzekelayo, ukusebenza kakuhle kwemveliso kuphuculwe kakhulu.
3. Ukuchaneka okuphezulu.Ngokusebenzisa itekhnoloji yolawulo lwe-servo, intshukumo ye-hydraulic press movement inokulawulwa ngokuchanekileyo.Ngokubanzi, baxhotyiswe ngesixhobo sokubona ukushenxiswa kwesilayidi.Nayiphi na indawo yesilayidi inokulawulwa ngokuchanekileyo.Iimpawu zentshukumo yesilayidi zinokulungiswa.Xa usolula, ukugoba, kunye nokuprinta, ijika lesilayidi esifanelekileyo linokunciphisa umva wentwasahlobo kunye nokuphucula ukuchaneka kwamalungu.

4. Umsebenzi wokudibanisa.Kwiinkqubo ezintsha ezifana ne-isothermal forging kunye ne-superplastic forming, isilayidi kunye nendawo yokubumba isetyenziselwa ukwakha indawo yokushisa elawulwa yiqondo lokushisa.Inkqubo yokufowuna, inkqubo yokuhamba, kunye nenkqubo yokunyanga ubushushu zidityanisiwe ukuze zifezekise izinto ezininzi kumatshini omnye kwaye uqinisekise umgangatho wemveliso.
5. Ingxolo ephantsi.Umshicileli okrelekrele we-hydraulic wenza lula inkqubo yothumelo kwaye unciphise ingxolo.Nceda ukunciphisa ingxolo yokubetha ngokuseta igophe elishukumayo elisezantsi kwisilayidi.Xa kuthelekiswa nokubetha ngenqindi ngokwesiko, inkqubo entsha enamanyathelo amabini okubetha inokunciphisa ingxolo nge-10 dB ubuncinane.
6. Amandla aphezulu ogcinayo.Umshicileli we-servo hydraulic wamkela ukuhanjiswa ngokuthe ngqo, okunciphisa kakhulu amakhonkco okuhambisa, ukunciphisa inani lokuthambisa, kunye nokugcinwa okuqinileyo.Emva kokuba isilayidi siyayeka, imehlo lemoto kunye nokusetyenziswa kwamandla kuncitshisiwe kakhulu.
7. Kulula ukusebenza.Ukubeka iliso kwimisebenzi yenkqubo kunye nomgangatho ngeteknoloji yesoftware yale mihla, kwaye ucwangcise kwaye ulungiselele yonke inkqubo yokuvelisa kwikhompyuter.Ukusetyenziswa komsebenzisi kunye nokusebenza kunomdla ngakumbi.
Izishicileli ze-hydraulic ezikrelekrele zinoluhlu olubanzi losetyenziso kunoxinzelelo lwendalo olwenziwa ngoxinzelelo lwehydraulic kwaye zinexabiso eliphezulu elongezelelweyo.Ingasetyenziswa kwiinkqubo zokwenza ngokuchanekileyo ezifana nokunyathela kwepleyiti yentsimbi, ukubunjwa kwe-isothermal, ukucinezela umgubo, i-rubber vulcanization, i-fiberboard hot pressing, ukulungisa, ukufaka ucinezelo, ukubumba inaliti, njl.

Iitekhnoloji eziphambili zoomatshini bokushicilela be-hydraulic

Itekhnoloji ephambili yophuhliso loshicilelo olukrelekrele lwehydraulic zezi zilandelayo:
1. I-servo motor isetyenziselwa ukuqhuba ngokuthe ngqo impompo yeoli ephambili yei-hydraulic press.Okwangoku, kusekho ubunzima obuninzi bobugcisa kwiimpompo ze-hydraulic eziqhutywa ngokuthe ngqo ziinjini ze-servo zamandla aphezulu.Uluhlu lohlengahlengiso lwesantya sempompo ye-hydraulic lufuneka ukuba lube lukhulu kakhulu.Impompo ye-hydraulic inokusebenza ngokuqhelekileyo nangaphantsi kwe-10 rpm.Ngokuqhelekileyo, isantya esincinci sepompo ye-hydraulic yi-600 rpm, okwenza kube nzima ukufezekisa umsebenzi omkhulu.Iimfuneko zesantya sesantya.

2. Amandla aphezulu e-AC servo motor kunye nenkqubo yokulawula ukuqhuba.Okwangoku, i-switched reluctance motors (SMR) isetyenziswa kakhulu, enenzuzo yokulula kunye nokuthembeka, ukusebenza kakuhle kwe-quadrant ezine kuluhlu olubanzi lwesantya kunye ne-torque, isantya sokuphendula ngokukhawuleza, kunye neendleko eziphantsi.Ukungalungi kwayo kukuguquguquka okukhulu kwetorque kunye nokungcangcazela okukhulu.Inkqubo ineempawu ezingabonakaliyo, iindleko eziphezulu zokulawula, kunye nokuxinana kwamandla aphantsi.Kuyimfuneko ukuphuhlisa iteknoloji yolawulo lweemoto ze-AC servo kunye nobuchwepheshe obunxulumene nesicelo.

3. Inkqubo yolawulo olukhethekileyo.Itekhnoloji yokulawula i-loop evaliweyo yoxinzelelo loxinzelelo lwe-hydraulic kunye nesikhundla yenzeka ngotshintsho kwisantya semoto ye-servo.Kuba oomatshini bokushicilela be-hydraulic balawulwa yi-PLC, oomatshini bokushicilela be-hydraulic basebenzisa uxinzelelo lwenkqubo ye-hydraulic kunye nesantya senkqubo evaliweyo, efuna ukubalwa kwenani elininzi kwaye kunzima ukufezekisa iimfuno zokuguquguquka.Inkqubo yolawulo ezinikeleyo esebenzisa iPC yeshishini kufuneka iphuhliswe.

4. Ukubuyiswa kwamandla kunye nenkqubo yokulawula amandla.Ukuze kuncitshiswe ilahleko yamandla kangangoko kunokwenzeka, kuyimfuneko ukubuyisela kwakhona nokusebenzisa amandla anokubakho abangelwa bubunzima besilayidi kunye namandla aveliswa kukunyanzeliswa koxinzelelo lwe-cylinder yeoli.Ngokubhekiselele kulawulo lwamandla, ekubeni amandla akhawulezayo aphindwe kaninzi kunamandla aphakathi, ukuhanjiswa kwamandla kufuneka kwenziwe koomatshini abakhulu be-hydraulic abakrelekrele ukuphepha impembelelo kwigridi yamandla.

5. Ukwenza inkqubo yokuphucula ngokusekwe kushicilelo olukrelekrele lwehydraulic.Izinto kunye nemilo yamacandelo ahlukeneyo, kwaye iinkqubo zabo zokuvelisa nazo zihluke ngokufanelekileyo.Umatshini wokushicilela onobuchule we-hydraulic ufanelekile kwaye udityaniswe neenkqubo ezahlukeneyo zokwenza, kwaye kuphela ngokuqonda eyona ndlela ilungileyo yenkqubo inokuthi isebenze ngayo ukuphakama kwayo.Ukufundisisa indlela yokuseka iinkqubo zokwenza iinkqubo zokwenza kunye nokuseka iiparamitha ezibalaseleyo ezifanelekileyo kwinkqubo yokwakha kubaluleke kakhulu ekuphuculeni umgangatho wemveliso kunye nokunciphisa iindleko.

6. Uyilo olulungiselelweyo lwe-smart hydraulic press body.Xa kuthelekiswa noomatshini bokushicilela be-hydraulic bendabuko, oomatshini boxinzelelo be-hydraulic abakrelekrele banezibonelelo zokonga amandla, ukunciphisa ingxolo, imisebenzi emininzi, njl., kunye noyilo lomzimba wabo kufuna ukuba kuqwalaselwe izinto ezininzi.Ibandakanya ikakhulu iziphumo ezahlukeneyo zokusetyenzwa kwe-thermal, iimeko zokusebenza ezigqithisileyo, ukusebenza rhoqo, ukuntsonkotha kwamalungu, njl.

Uyilo lomzimba we-servo hydraulic press lufuna ukubunjwa kwendlela yokuyila kunye nenkqubo yezobugcisa phantsi kwemiqobo yokuqina, amandla, kunye nokusebenza okuguquguqukayo kwesixhobo somatshini wokubumba.

7. Isoftware enceda uyilo kunye nokwenziwa koomatshini abakrelekrele behydraulic.Isigaba soyilo se-hydraulic menraulic ristic ifuna ukwenziwa kwenqaku le-Ficralimes kunye nokwenza ukubalwa kweendawo ezininzi zentsimi ukulinganisa inkqubo yokusebenza yenkqubo yokulungisa i-thermal kwaye inike abasebenzisi amava anomdla.Ngexesha lokusebenza, uvimba weenkcukacha ezinamandla onamandla, ilayibrari yengcali, isifo semposiso, kwaye enye isoftware iyafuneka ukuxhasa ukubala kwenkqubo ye-Intanethi ukufezekisa eyona nkqubo ilungileyo.Emva kokusebenza, ulwazi olufanelekileyo lwemveliso kunye nolwazi olusebenzayo lwezixhobo luqokelelwa ngexesha elifanelekileyo ukukhusela ukusebenza kwesiqhelo kwezixhobo.

Okwangoku, izixhobo zokuvelisa eziphezulu kunye noshicilelo olukrelekrele lwe-hydraulic banethemba elibanzi losetyenziso.ZhengxiyingcaliUmvelisi wezixhobo zoshicilelo lwehydraulic eTshayina, ebonelela ngomgangatho ophezuluOwona mbhalo we-hydraulic, Imizobo enzulu yokuzoba i-hydraulic, Ukunyanzelwa koomatshini bokushicilela be-hydraulic, kwaye oomatshini bokushicilela be-hydraulic.Ukuba unazo naziphi na iimfuno, nceda unxibelelane nathi.