Izitayela Zokuthuthukiswa kanye Nobuchwepheshe Obubalulekile Bemishini Yokucindezela Ehlakaniphile Ye-Hydraulic

Imishini yokucindezela ye-hydraulic ehlakaniphile iyimishini yokukhiqiza ephezulu, egxile kakhulu ekwakhiweni, ekukhiqizweni nasekusetshenzisweni kwenquboimishini yokucindezela ye-hydraulic. Isebenzisa ubuchwepheshe obuhlakaniphile obuthuthukisiwe njengokuqonda ulwazi, ukwenza izinqumo kanye nokwahlulela, kanye nokusebenza okuphephile ukwakha uhlelo lomuntu olusebenzisa imishini oluhlanganiswe ochwepheshe babantu kanye nemishini ehlakaniphile. Qaphela ukuhleleka okungcono kakhulu kanye nokwabiwa kahle kwezinsizakusebenza ezifana nemikhiqizo, amathuluzi, indawo ezungezile kanye nabasebenzi, futhi yandise, yandise futhi ithathe indawo yomsebenzi womuntu ngokomzimba nangokwengqondo enqubweni yokukhiqiza i-hydroforming. Lesi sihloko sizokwethula izitayela zokuthuthukiswa kanye nobuchwepheshe obubalulekile bemishini yokucindezela ehlakaniphile ye-hydraulic.

Umkhuba Wokuthuthukiswa Kwemishini Yokucindezela Ehlakaniphile Ye-Hydraulic

1. Ubuhlakani. Ijika lokunyakaza kwesilayida lingalungiswa ku-inthanethi ngokuya ngezinqubo ezahlukene zokukhiqiza kanye nezidingo zesikhunta (njengokumboza, ukudweba, ukukhipha ishidi, ukunyathela okuhamba phambili kwedayi, njll.). Amajika akhethekile okusebenza angaklanywa ukwenza ukucubungula okunzima nokunembile. Ukufeza "ukunyakaza okukhululekile" kwesilayida.
2. Ukusebenza kahle okuphezulu. Inani lemivimbo yesilayida lingabekwa ngaphakathi kobubanzi obubanzi. Ijubane lesilayida kanye nokushaya kulula ukukulungisa. Ngosizo lobuchwepheshe beziteshi eziningi kanye nobuchwepheshe bokuphakela okuzenzakalelayo, ukusebenza kahle kokukhiqiza kuthuthukiswa kakhulu.
3. Ukunemba okuphezulu. Ngobuchwepheshe bokulawula i-servo, ukunyakaza kwe-hydraulic press kungalawulwa ngokunembile. Ngokuvamile, kufakwe idivayisi yokuthola ukufuduka kwe-slider. Noma yisiphi isikhundla se-slider singalawulwa ngokunembile. Izici zokunyakaza kwe-slider zingalungiswa. Lapho welula, ugoba, futhi unyathelisa, ijika lesilayida elifanele linganciphisa ukubuyela emuva kwentwasahlobo futhi lithuthukise ukunemba kwezingxenye.

4. Ukuhlanganiswa okusebenzayo. Ngezinqubo ezintsha ezifana nokwakheka kwe-isothermal kanye nokwakheka kwe-superplastic, isikhala sesilayidi kanye nesikhunta kusetshenziselwa ukwakha indawo yokushisa elawulwa ukushisa. Inqubo yokwakheka, yokunyathela, kanye nenqubo yokwelashwa kokushisa kuhlanganiswa ukuze kufezwe ukusetshenziswa okuningi emshinini owodwa futhi kuqinisekiswe ikhwalithi yomkhiqizo.
5. Umsindo ophansi. Umshini wokucindezela we-hydraulic ohlakaniphile wenza kube lula uhlelo lokudlulisa futhi unciphise umsindo. Siza ekunciphiseni umsindo wokubhoboza ngokusetha ijika lokunyakaza lomsindo ophansi leslayida. Uma kuqhathaniswa nokushaya okuvamile, inqubo entsha yokubhoboza enezinyathelo ezimbili inganciphisa umsindo okungenani ngo-10 dB.
6. Ukusebenza kahle kakhulu kokonga amandla. Umshini wokucindezela we-servo hydraulic usebenzisa ukudluliselwa okuqondile, okunciphisa kakhulu izixhumanisi zokudlulisela, kunciphisa inani lokugcotshwa, futhi kukwazi ukugcinwa kahle. Ngemva kokuyeka kweslayida, injini iyama futhi ukusetshenziswa kwamandla kuncishiswe kakhulu.
7. Kulula ukuyisebenzisa. Qapha ukusebenza kwenqubo kanye nekhwalithi ngokusebenzisa ubuchwepheshe besofthiwe yesimanje, bese uhlela futhi ulungise yonke inqubo yokukhiqiza kukhompyutha. Ukusetshenziswa nomsebenzisi kuyaqondakala kakhulu.
Imishini yokucindezela ye-hydraulic ehlakaniphile inokusetshenziswa okubanzi kunemishini yokucindezela ye-hydraulic yendabuko futhi inenani eliphezulu elengeziwe. Ingasetshenziswa ezinqubweni zokwakha ngokunemba njengokucindezela ipuleti lensimbi, ukwakheka kwe-isothermal, ukucindezela nge-powder, ukuhlanza irabha, ukucindezela okushisayo kwe-fiberboard, ukuqondisa, ukuhlanganisa i-press, ukubumba nge-injection, njll.

Ubuchwepheshe Obubalulekile Bemishini Yokucindezela Ehlakaniphile Ye-Hydraulic

Ubuchwepheshe obuyinhloko bokuthuthukiswa kwemishini yokucindezela ehlakaniphile ye-hydraulic yilena elandelayo:
1. Injini ye-servo isetshenziselwa ukushayela ngqo iphampu kawoyela eyinhloko ye-umshini wokucindezela we-hydraulic. Njengamanje, kusenezinkinga eziningi zobuchwepheshe kumaphampu e-hydraulic aqhutshwa ngqo yi-servo motors enamandla amakhulu. Ububanzi bokulungiswa kwesivinini sephampu ye-hydraulic buyadingeka ukuthi bube bukhulu kakhulu. Iphampu ye-hydraulic ingasebenza ngokujwayelekile ngisho nangaphansi kwe-10 rpm. Ngokuvamile, isivinini esincane sephampu ye-hydraulic singama-600 rpm, okwenza kube nzima ukufeza ukusebenza okukhulu. Izidingo zokulawula isivinini sebanga.

2. Isistimu yokulawula i-AC servo motor kanye ne-drive enamandla amakhulu. Njengamanje, ama-switched resistance motors (SMR) asetshenziswa kakhulu, anezinzuzo zobulula nokuthembeka, ukusebenza kahle kwama-four-quadrant ezinhlobonhlobo zejubane kanye ne-torque, isivinini sokuphendula okusheshayo, kanye nezindleko eziphansi. Okubi kwawo ukushintshashintsha okukhulu kwe-torque kanye nokudlidliza okukhulu. Uhlelo lunezici ezingezona eziqondile, izindleko zokulawula eziphezulu, kanye nobuningi bamandla aphansi. Kuyadingeka ukuthuthukisa ubuchwepheshe bokulawula i-AC servo motor enamandla aphezulu kanye nobuchwepheshe bokusebenza obuhlobene.

3. Uhlelo lokulawula olukhethekile. Ubuchwepheshe bokulawula i-closed-loop yokucindezela kwe-hydraulic pressure kanye nendawo buqashelwa ngokushintsha isivinini se-servo motor. Njengoba iningi lemishini yokucindezela ye-hydraulic ekhona ilawulwa yi-PLC, imishini yokucindezela ye-hydraulic ehlakaniphile isebenzisa ingcindezi ye-hydraulic kanye nesivinini sokulawula uhlelo lwe-closed-loop, oludinga ukubalwa okukhulu futhi kunzima ukuhlangabezana nezidingo zokuguquguquka kwenqubo. Uhlelo lokulawula oluzinikele olusebenzisa i-PC yezimboni kumele luthuthukiswe.

4. Uhlelo lokubuyisa amandla kanye nokuphathwa kwamandla. Ukuze kuncishiswe ukulahleka kwamandla ngangokunokwenzeka, kuyadingeka ukubuyisa nokuphinda usebenzise amandla angaba khona abangelwa isisindo sesilayida kanye namandla akhiqizwa ukukhululeka kwengcindezi yesilinda samafutha. Ngokuphathelene nokuphathwa kwamandla, njengoba amandla asheshayo makhulu ngokuphindwe kaningi kunamandla ajwayelekile, ukuthunyelwa kwamandla kumele kwenziwe emishinini emikhulu ye-hydraulic ehlakaniphile ukuze kugwenywe ukuthinteka kugridi yamandla.

5. Ukwenziwa ngcono kwenqubo yokwakha ngokusekelwe kumshini wokucindezela ohlakaniphile we-hydraulic. Izinto zokwakha kanye nokwakheka kwezingxenye kuhlukile, futhi izinqubo zazo zokukhiqiza nazo zihlukile ngokufanele. Umshini wokucindezela ohlakaniphile we-hydraulic ulungiswa futhi uhlanganiswe nezinqubo ezahlukene zokwakha, futhi kuphela ngokuqonda indlela yenqubo engcono kakhulu lapho ungabonisa khona ubukhulu bawo. Ukufunda indlela yokwakha yezinqubo ezahlukene zokwakha kanye nokusungula amapharamitha alungiselelwe afanele inqubo yokwakha kubaluleke kakhulu ekuthuthukiseni ikhwalithi yomkhiqizo kanye nokusebenza kahle kokukhiqiza kanye nokunciphisa izindleko zokukhiqiza.

6. Umklamo olungiselelwe umzimba wokucindezela we-hydraulic ohlakaniphile. Uma kuqhathaniswa nokucindezela kwe-hydraulic okuvamile, imishini yokucindezela ye-hydraulic ehlakaniphile inezinzuzo zokonga amandla, ukunciphisa umsindo, imisebenzi eminingi, njll., futhi ukwakheka komzimba wayo kudinga izici eziningi okufanele zicatshangelwe. Ihlanganisa kakhulu imiphumela ehlukahlukene yokucubungula ukushisa, izimo zokusebenza ezimbi kakhulu, imvamisa yokusebenza, ubunzima bezingxenye, njll.

Ukwakheka komzimba we-servo hydraulic press kudinga ukwakheka kwendlela yokuklama kanye nohlelo lobuchwepheshe ngaphansi kwemingcele yokuqina, amandla, kanye nokusebenza okuguquguqukayo kwethuluzi lomshini wokubumba.

7. Isofthiwe ekhonza ukuklama nokukhiqizwa kwemishini yokucindezela ehlakaniphile ye-hydraulic. Isigaba sokuklama semishini yokucindezela ehlakaniphile ye-hydraulic sidinga isofthiwe ye-finite element kanye nokwenza ngcono ukwenza izibalo zokuxhumanisa ezinamasimu amaningi ukuze kulingiswe inqubo yokusebenza yenqubo yokucubungula ukushisa futhi kunikeze abasebenzisi ulwazi olunembile. Ngesikhathi sokusebenza, kudingeka isizindalwazi esinamandla senqubo ehlakaniphile, umtapo wolwazi, ukuxilongwa kwamaphutha akude, kanye nenye isofthiwe ukusekela izibalo zenqubo eziku-inthanethi ukuze kufezwe inqubo engcono kakhulu. Ngemva kokusebenza, ulwazi lokukhiqiza olufanele kanye nolwazi lokusebenza kwemishini luqoqwa ngesikhathi esifanele ukuvikela ukusebenza okuvamile kwemishini.

Njengamanje, imishini yokukhiqiza esezingeni eliphezulu kanye nemishini yokucindezela ehlakaniphile ye-hydraulic inamathuba amaningi okusetshenziswa.Zhengxiunguchwephesheumenzi wemishini yokucindezela i-hydraulic eShayina, enikeza ikhwalithi ephezuluimishini yokucindezela ye-hydraulic ehlanganisiwe, umdwebo ojulile wokucindezela kwe-hydraulic, ukucindezela kwe-hydraulic, kanye nomshini wokunyathelisa we-hydraulic ohlakaniphile. Uma unezidingo, sicela usithinte.