1. Ukubumba simahla
I-Free forging ibhekisa kwindlela yokucubungula yokusebenzisa izixhobo ezilula ezisetyenziswa ngokubanzi okanye ukusebenzisa ngokuthe ngqo amandla angaphandle kwindawo engenanto phakathi kwee-anvils eziphezulu nezisezantsi zezixhobo zokubumba ukuze kuguqulwe indawo engenanto ukuze kufunyanwe i-forgings enemilo yejometri efunekayo kunye nomgangatho wangaphakathi.
I-Free forging ikakhulu ivelisa ii-forgings ezincinci. Izixhobo ze-Forging ezifana nee-forging hammers kunye nee-hydraulic press zisetyenziselwa ukwenza ii-blanks ukuze kufunyanwe ii-forgings ezifanelekileyo. I-Free forging isebenzisa indlela ye-hot forging.
Inkqubo yokubumba ekhululekileyo ibandakanya inkqubo esisiseko, inkqubo encedisayo, kunye nenkqubo yokugqiba.
Inkqubo esisiseko yokubumba ngokukhululekileyo kukugquma, ukutsala, ukubhoboza, ukugoba, ukusika, ukujija, ukutshintsha kunye nokugquma, njl. Kodwa iinkqubo ezintathu ezisetyenziswa kakhulu kwimveliso yokwenyani kukugquma, ukutsala, kunye nokugquma.
Inkqubo yokuncedisa: inkqubo yangaphambi kokuguqulwa, njengokucinezela umhlathi, ukucinezela umphetho we-ingot yentsimbi, ukusika igxalaba, njl.
Inkqubo yokugqiba: inkqubo yokunciphisa iziphene zomphezulu wezinto ezifakelweyo, njengokususa ukungalingani kunye nokumila komphezulu wezinto ezifakelweyo.
Inzuzo:
(1) Ukuguquguquka kokubumba kuhle kakhulu, kunokuvelisa iziqwenga ezincinci ezingaphantsi kwe-100kg. Kwaye kunokuvelisa iziqwenga ezinzima ukuya kuthi ga kwi-300t.
(2) Izixhobo ezisetyenziswayo zizixhobo ezilula nezisebenziseka ngokubanzi.
(3) Ukwenziwa kwee-forgings kukuguquguqula kancinci kancinci indawo engenanto kwiindawo ezahlukeneyo. Ke ngoko, itoni yezixhobo zokubumba ezifunekayo ukwenza i-forging efanayo incinci kakhulu kuneyokwenza i-die forging.
(4) Iimfuno eziphantsi zokuchaneka kwezixhobo.
(5) Umjikelo wemveliso umfutshane.
Iingxaki:
(1) Ukusebenza kakuhle kwemveliso kuphantsi kakhulu kunokusebenza kwe-die forging.
(2) Ii-Forgings zinemilo elula, ukuchaneka okuphantsi kobukhulu, kunye neendawo ezirhabaxa.
(3) Abasebenzi banomsebenzi onzima kakhulu kwaye bafuna amanqanaba aphezulu obuchwephesha.
(4) Akulula ukwenza oomatshini kunye noomatshini abazenzekelayo.
2. Ukubumba iidayi
I-die forging ibhekisa kwindlela yokwenza ii-forgings apho ii-forgings zifunyanwa khona ngokwenza ii-blanks ezinee-dies kwizixhobo ezikhethekileyo ze-die forging. Ii-forgings eziveliswa yile ndlela zinobukhulu obuchanekileyo, zincinci kwi-machining allowance, ziyinkimbinkimbi kwisakhiwo, kwaye ziphezulu kwimveliso.
Zihlelwe ngokwezixhobo ezisetyenzisiweyo: i-die forging kwihammer, i-die forging kwi-crank press, i-die forging kumatshini we-flat forging, i-die forging kwi-friction press, njl.njl.
Iingenelo:
(1) Ukusebenza kakuhle kwemveliso. Ngexesha lokwenziwa kwedayi, ukuguqulwa kwesinyithi kwenzeka kwindawo yokubola, ukuze imo oyifunayo ifumaneke ngokukhawuleza.
(2) Iifolji ezineemilo ezintsonkothileyo zingafoljiwa.
(3) Ingenza ukusasazwa kwesinyithi kube lula ngakumbi kwaye kuphucule ubomi benkonzo yeendawo.
(4) Ubungakanani be-die forging buchaneke ngakumbi, umgangatho womphezulu ungcono, kwaye isibonelelo somatshini sincinci.
(5) Gcina izinto zesinyithi kwaye unciphise umthwalo wokusika.
(6) Phantsi kwemeko yeebhetshi ezaneleyo, iindleko zeenxalenye zingancitshiswa.
Iingxaki:
(1) Ubunzima bee-die forgings bunqunyelwe kumthamo wezixhobo ze-die forging eziqhelekileyo, uninzi lwazo lungaphantsi kwe-7 kg.
(2) Umjikelo wokwenziwa kwedayi yokubumba inde kwaye ixabiso liphezulu.
(3) Iindleko zotyalo-mali lwezixhobo zokubumba ngomatshini zinkulu kunezo zokushicilela ngokubumba ngomatshini wasimahla.
3. Ukubumba iiroli
Ukubumba iiroli kubhekisa kwinkqubo yokubumba apho iidayi ezimbini ezijikelezayo ezimile okwefeni zisetyenziselwa ukuguquguqula i-billet ngeplastiki ukuze kufunyanwe i-billet yokubumba okanye yokubumba efunekayo.
Ukuguqulwa kwe-roll forging kukuguquguquka okuntsonkothileyo okunemilinganiselo emithathu. Uninzi lwezinto ezikhubazekileyo zihamba kwicala lobude ukuze kwandiswe ubude be-billet, kwaye inxalenye encinci yezinto zihamba ecaleni ukuze kwandiswe ububanzi be-billet. Ngexesha lenkqubo ye-roll forging, indawo enqamlezileyo yingcambu ye-billet iyancipha rhoqo. Inkqubo ye-roll forging isebenzisa umgaqo we-roll forming ukuze iguqule kancinci kancinci i-blank.
Ukubumba iiroli kulungele iinkqubo zokuguqulwa kwezinto ezinje ngokunweba iishafts, iirolling slabs, kunye nokusasaza izinto kwicala elide. Ukubumba iiroli kungasetyenziselwa ukuvelisa iintonga zokudibanisa, ii-twist drill bits, ii-wrenches, ii-road spikes, ii-hoes, ii-picks kunye nee-turbine blades, njl.njl.
Xa kuthelekiswa ne-die forging eqhelekileyo, i-roll forging inezibonelelo zesakhiwo sezixhobo esilula, imveliso ezinzileyo, ukungcangcazela okuphantsi kunye nengxolo, ukwenza izinto ngokuzenzekelayo okulula, kunye nokusebenza kakuhle kwemveliso.
4. Ukubumba iidayi zamatayara
I-Tire die forging yindlela yokwenza i-free forging esebenzisa indlela yokwenza i-blank, ize emva koko iyenze kwi-wind mold ye-tire. Yindlela yokwenza i-free forging phakathi kwe-free forging kunye ne-die forging. Isetyenziswa kakhulu kumashishini amancinci naphakathi anezixhobo ezincinci ze-die forging kwaye uninzi lwazo zi-free forging hammers.
Kukho iintlobo ezininzi zeemold zamatayara ezisetyenziswa ekwenzeni imold yamatayara, kwaye ezisetyenziswa kakhulu kwimveliso zezi: i-type drop, i-buckle mold, i-set mold, i-cushion mold, i-clamping mold, njl.
I-closed cylinder die isetyenziswa kakhulu ekubumbeni ii-rotary forgings. Umzekelo, ii-gears ezinee-boss kuzo zombini iziphelo ngamanye amaxesha zisetyenziselwa ukubumba ii-non-revolting forgings. I-closed cylinder die forging ayitshixi.
Kwizinto zokubumba iingcingo zamatayara ezineemilo ezintsonkothileyo, kuyimfuneko ukongeza iiingcingo ezimbini ezisisiqingatha (oko kukuthi, ukongeza umphezulu wokuhlukana) kwi-cylinder mold ukuze wenze i-combined cylinder mold. Kwaye i-blank yenziwa kwi-cavity eyenziwe zii-half mold ezimbini.
Ifilimu edityanisiweyo idla ngokuba namacandelo amabini, iimold eziphezulu nezisezantsi. Ukuze kuhambelane nee-dies eziphezulu nezisezantsi kwaye kuthintelwe ii-forgings ukuba zingatshintshi, ii-guide poles kunye nee-guide pin zihlala zisetyenziselwa ukubeka indawo. I-die clamping isetyenziswa kakhulu ukuvelisa ii-forgings ezingajikeleziyo ezineemilo ezintsonkothileyo, ezifana neentonga zokudibanisa, ii-fork forgings, njl.
Xa kuthelekiswa nokufakelwa kwamahhala, ukufakwa kwamathayi okufa kunezibonelelo ezilandelayo:
(1) Ekubeni isithuba senziwe kwindawo yokufa, ubungakanani bokubumba buchanekile kwaye umphezulu uthambile.
(2) Ukusasazwa kwezicubu ezilungelelanisiweyo kusengqiqweni, ngoko ke umgangatho uphezulu.
(3) I-Tire die forging inokwenza ii-forgings ezineemilo ezintsonkothileyo. Ekubeni imilo ye-forging ilawulwa yi-die cavity, i-blank yenziwa ngokukhawuleza. Kwaye imveliso iphezulu ngokuphindwe ka-1 ukuya ku-5 kune-free forging.
(4) Zimbalwa iibhloko eziseleyo, ngoko ke isibonelelo somatshini wokugaya sincinci. Oku akugcini nje ngokugcina izinto zesinyithi kodwa kunciphisa nexesha lokusebenza kwabasebenzi bomatshini.
Iingxaki:
(1) Kufuneka isando sokubumba esineetoni ezinkulu;
(2) Kuphela ziifolji ezincinci ezinokwenziwa;
(3) Ubomi benkonzo yesikhunta setayara buphantsi;
(4) Ngokuqhelekileyo kuyimfuneko ukuthembela kubasebenzi ukuhambisa isikhunta setayara ngexesha lomsebenzi, ngoko ke amandla abasebenzi aphezulu kakhulu;
(5) I-Tire die forging isetyenziselwa ukuvelisa iibhetshi eziphakathi nezincinci ze-forgings.
UZhengxi ngumntu owaziwayoumenzi womatshini wokubumba eTshayina, ukubonelela ngeentlobo ezahlukeneyo zoomatshini bokushicilela bokubumba, kuquka oomatshini bokubumba basimahla, oomatshini bokubumba ngokufa,oomatshini bokubumba abashushu, oomatshini bokubumba ababandayo, kunye noomatshini bokubumba abashushu, njl. Ukuba unayo nayiphi na imfuno, nceda unxibelelane nathi.
Ixesha lokuthumela: Juni-30-2023
