1. Ukwakha kwamahhala
Ukwakha ngokukhululeka kubhekisela endleleni yokucubungula yokusebenzisa amathuluzi alula ajwayelekile noma ukusebenzisa ngqo amandla angaphandle endaweni engenalutho phakathi kwama-anvil aphezulu nangaphansi emishini yokwakha ukuze kuguqulwe indawo engenalutho ukuze kutholakale ukwakheka okunesimo sejometri esidingekayo kanye nekhwalithi yangaphakathi.
I-Free forging ikhiqiza kakhulu ama-forging ngamaqoqo amancane. Imishini yokufaka njengezando zokufaka kanye nokucindezela kwe-hydraulic isetshenziselwa ukwakha izikhala ukuze kutholakale ama-forging afanelekile. I-Free forging isebenzisa indlela yokufaka eshisayo.
Inqubo yokwakheka yamahhala ihlanganisa inqubo eyisisekelo, inqubo yokusiza, kanye nenqubo yokuqeda.
Inqubo eyisisekelo yokwakheka okukhululekile ukucasula, ukudweba, ukushaya, ukugoba, ukusika, ukusonta, ukushintsha nokubopha, njll. Kodwa izinqubo ezintathu ezisetshenziswa kakhulu ekukhiqizeni kwangempela ukucasula, ukudweba, nokushaya.
Inqubo yokusiza: inqubo yangaphambi kokuguqulwa, njengokucindezela umhlathi, ukucindezela umphetho we-ingot yensimbi, ukusika ihlombe, njll.
Inqubo yokuqeda: inqubo yokunciphisa amaphutha ebusweni bezinto ezihlanganisiwe, njengokususa ukungalingani kanye nokuma kobuso bezinto ezihlanganisiwe.
Inzuzo:
(1) Ukuguquguquka kokubumba kuhle kakhulu, kungakhiqiza izingcezu ezincane ezingaphansi kuka-100kg. Futhi kungakhiqiza izingcezu ezisindayo ezifika ku-300t.
(2) Amathuluzi asetshenziswayo alula futhi asebenziseka kalula.
(3) Ukwakheka kwezinsimbi zokubopha kuwukuguquguqula kancane kancane indawo engenalutho ezindaweni ezahlukene. Ngakho-ke, ubukhulu bemishini yokubopha edingekayo ukuze kukhiqizwe izinsimbi zokubopha ezifanayo buncane kakhulu kunobokwakha ngensimbi yokubopha.
(4) Izidingo zokunemba okuphansi kwemishini.
(5) Umjikelezo wokukhiqiza umfushane.
Okubi:
(1) Ukusebenza kahle kokukhiqiza kuphansi kakhulu kunokwe-die forging.
(2) Ama-Forging anezimo ezilula, ukunemba okuphansi, kanye nezindawo ezimahhadlahhadla.
(3) Izisebenzi zinamandla amakhulu okusebenza futhi zidinga amazinga aphezulu obuchwepheshe.
(4) Akulula ukwenza imishini kanye nokwenza izinto ngokuzenzakalela.
2. Ukwakha amadayimane
I-die forging ibhekisela endleleni yokwenza lapho ama-forging atholakala khona ngokwenza ama-blank ane-dies emishinini ekhethekile yokwenza ama-die. Ama-forging akhiqizwa yile ndlela anobukhulu obuqondile, mancane ngokwemvume yokusebenza, ayinkimbinkimbi ngesakhiwo, futhi akhiqiza kakhulu.
Kuhlukaniswe ngokwemishini esetshenzisiwe: i-die forging esandweni, i-die forging ku-crank press, i-die forging kumshini wokubumba oyisicaba, i-die forging kumshini wokubumba ocindezelwe, njll.
Izinzuzo:
(1) Ukusebenza kahle kokukhiqiza okuphezulu. Ngesikhathi sokwenziwa kwe-die forging, ukuguqulwa kwensimbi kwenzeka emgodini we-die, ukuze isimo esifunekayo sitholakale ngokushesha.
(2) Izinto zokubumba ezinezimo eziyinkimbinkimbi zingabumba.
(3) Kungenza ukusatshalaliswa kwensimbi kube lula futhi kuthuthukise impilo yesevisi yezingxenye.
(4) Usayizi we-die forging unembile kakhulu, ikhwalithi yobuso ingcono, futhi isabelo somshini sincane.
(5) Londoloza izinto zensimbi futhi unciphise umthwalo womsebenzi wokusika.
(6) Ngaphansi kwesimo samaqoqo anele, izindleko zezingxenye zingancishiswa.
Okubi:
(1) Isisindo semishini yokugaya idayi sinqunyelwe amandla emishini yokugaya idayi evamile, ikakhulukazi ngaphansi kwama-7 kg.
(2) Umjikelezo wokukhiqiza wedayi yokubumba mude futhi izindleko ziphezulu.
(3) Izindleko zokutshalwa kwezimali zemishini yokugaya ngodayi zinkulu kunezomshini wokugaya ngodayi wamahhala.
3. Ukwakha imiqulu
Ukwakheka kwe-roll kubhekisela enkambisweni yokwakheka lapho kusetshenziswa khona ama-die amabili ajikelezayo afana ne-fan ukuze kuguqulwe i-billet ngepulasitiki ukuze kutholakale i-billet efiselekayo yokwakheka noma yokwakheka.
Ukuguqulwa kwe-roll forging kuwukuguquguquka okuyinkimbinkimbi okunezinhlangothi ezintathu. Iningi lezinto ezikhubazekile ligeleza eceleni kobude ukuze kwandiswe ubude be-billet, kanti ingxenye encane yezinto igeleza eceleni ukuze kwandiswe ububanzi be-billet. Ngesikhathi senqubo yokwenza i-roll forging, indawo enqamula impande ye-billet iyancipha njalo. Inqubo yokwenza i-roll forging isebenzisa umgomo wokwenza i-roll ukuze iguqule kancane kancane i-blank.
Ukwakha ama-roll kufanelekile ezinqubweni zokuguquguquka njengokukhulisa imiphini, ama-rolling slabs, kanye nokusabalalisa izinto ngobude. Ukwakha ama-roll kungasetshenziswa ukukhiqiza izinduku zokuxhuma, ama-twist drill bits, ama-wrenches, ama-road spikes, ama-hoe, ama-pick kanye nama-turbine blades, njll.
Uma kuqhathaniswa nokwakha okuvamile kwe-die, ukwakha ama-roll kunezinzuzo zesakhiwo semishini esilula, ukukhiqizwa okuzinzile, ukudlidliza nomsindo ophansi, ukuzenzakalela okulula, kanye nokusebenza kahle kokukhiqiza okuphezulu.
4. Ukufakelwa kwedayi yamatayi
I-Tire die forging iyindlela yokufaka esebenzisa indlela yokufaka yamahhala ukwenza isikhala esingenalutho, bese isenza sibe yisikhunta sethayi. Iyindlela yokufaka phakathi kwe-free forging kanye ne-die forging. Isetshenziswa kabanzi emabhizinisini amancane naphakathi anemishini yokufaka encane futhi iningi lawo liyizando zokufaka mahhala.
Kunezinhlobo eziningi zezikhunta zamathayi ezisetshenziswa ekwakheni izikhunta zamathayi, kanti ezisetshenziswa kakhulu ekukhiqizweni yi-type drop, isikhunta se-buckle, isikhunta esisethiwe, isikhunta se-cushion, isikhunta esibambayo, njll.
Idayi yesilinda evaliwe isetshenziswa kakhulu ekubumbeni ama-rotary forgings. Isibonelo, amagiya anama-boss kuzo zombili izinhlangothi ngezinye izikhathi asetshenziselwa ukubumba ama-non-revolving forgings. Idayi yesilinda evaliwe ayi-flash-free.
Ukuze kufakwe isikhunta samasondo esinezimo eziyinkimbinkimbi, kuyadingeka ukwengeza isikhunta esinesigamu (okungukuthi, ukwengeza indawo yokuhlukanisa) kusikhunta sesilinda ukuze kwenziwe isikhunta sesilinda esihlanganisiwe. Futhi isikhala sakhiwa emgodini owakhiwe yisikhunta esinesigamu esinesigamu.
Ifilimu ehlanganisiwe ivame ukwakhiwa izingxenye ezimbili, isikhunta esingaphezulu nesingezansi. Ukuze kufaniswe ama-dies aphezulu naphansi futhi kuvinjelwe ama-forging ukuthi angashintshi, izinsika zomhlahlandlela kanye nezikhonkwane zomhlahlandlela zivame ukusetshenziselwa ukubeka indawo. I-die clamping isetshenziswa kakhulu ukukhiqiza ama-forging angajikelezi anezimo eziyinkimbinkimbi, njengezinduku zokuxhuma, ama-forging efoloko, njll.
Uma kuqhathaniswa nokufakwa kwamahhala, ukufakwa kwethayi lokufa kunezinzuzo ezilandelayo:
(1) Njengoba isikhala sakhiwe emgodini wedayi, ubukhulu bokubumba bunembile futhi ubuso bubushelelezi.
(2) Ukusatshalaliswa kwezicubu ezithambile kunengqondo, ngakho-ke ikhwalithi iphezulu.
(3) Ukwakha ithayi nge-die kungakha i-forgings enezimo eziyinkimbinkimbi. Njengoba isimo se-forging silawulwa yi-die cavity, isikhala sakhiwa ngokushesha. Futhi umkhiqizo uphakeme ngokuphindwe ka-1 kuya ku-5 kunokwakha i-free forging.
(4) Kusele amabhlogo ambalwa, ngakho-ke imali yokulungisa insimbi incane. Lokhu akugcini nje ngokusindisa izinto zensimbi kodwa futhi kunciphisa amahora okusebenza komuntu ekulungiseni insimbi.
Okubi:
(1) Kudingeka isando sokubumba esine-tonnage enkulu;
(2) Kungakhiqizwa izinto ezincane kuphela;
(3) Isikhathi senkonzo yesikhunta sethayi siphansi;
(4) Ngokuvamile kuyadingeka ukuthembela kubasebenzi ukuhambisa isikhunta sethayi ngesikhathi somsebenzi, ngakho-ke amandla abasebenzi aphezulu kakhulu;
(5) I-Tire die forging isetshenziselwa ukukhiqiza amaqoqo aphakathi namancane e-forging.
UZhengxi uyaziwa kakhuluumenzi womshini wokubumba eShayina, ukuhlinzeka ngezinhlobo ezahlukene zemishini yokucindezela ukugaya, okuhlanganisa imishini yokugaya yamahhala, imishini yokugaya ngomshini,imishini yokushisa eshisayo, imishini yokubopha ebandayo, kanye nemishini yokuthunga efudumele, njll. Uma unezidingo, sicela usithinte.
Isikhathi sokuthunyelwe: Juni-30-2023
